The Shed - Projects

All aboard

25 September 2026

This project started after a visit to The Plains Vintage Railway and Historic Museum in Ashburton (www.plainsrailway.co.nz). Our three boys had really enjoyed the model trains and, on the way home, asked if I could build one for them. As the kilometres went by, a few ideas began to form, and the seeds for this project were planted.
Over the Christmas/New Year break, I decided to retire to my workshop and start turning the thoughts and ideas into the real thing. The overall design is based on the TR189 locomotive pictured below.

The sound of silence

17 September 2026

As power tools become more and more affordable, the average shed or home workshop is full of tools that do work that would take ages with hand tools. Unfortunately, they also produce plenty of noise. If you are the one having all the fun with these great tools, you are likely to be well kitted out with the appropriate ear muffs, etc. But what about your neighbours or anyone else in the vicinity? There are ways to reduce harm to other people’s hearing, as well as the nuisance factor. First, let’s understand what noise is.

Building a dead man’s switch

28 August 2026

Routers, power and cut-off saws, as well as angle grinders, can all inflict very nasty injuries in a fraction of a second. I can still remember nearly breaking my wrist many years ago when a heavy electric hand drill, fitted with a one-inch drill bit, decided it was time for me to revolve instead of it! A foot- operated cut-off switch would have been just the ticket on that occasion.
The dead man’s switch, as I will call it, is a simple device fitted in between the power supply and the operating equipment that requires a foot kept on it at all times for power to be supplied from the source to the equipment.
As it will undoubtedly spend a lot of its time on hard floors and possibly uneven surfaces, it needs to be robust as well as big enough to accommodate your foot comfortably. It should also be rugged and well protected from the scuffs and knocks it will undoubtedly suffer over the years.

You’ve got mail

20 August 2026

In a world beset by increasing regulations, building codes, local government bylaws, vehicle safety legislation, and the like, very few things remain untouched by the long, deadening arm of bureaucracy. However, one that has escaped is the humble mailbox.
While their suburban cousins have generally succumbed to the pressure to have standardised, mass-produced models available from hardware chain stores, their rural brethren have maintained their diversity, and still reflect their owners’ creativity and imagination.
In this era of increasing conformity, the rural mailbox stands out as a statement of individuality made by those of us unwilling to follow the common herd. Although postal services worldwide are coming under continued pressure from the new delivery platforms, the mailbox is still an integral part of any property, rural or suburban. A good mailbox should be thought of as a fine example of street art, a whimsical statement by its owners perhaps reflecting their passions and interests, while fulfilling a utilitarian function.

Creative duet

12 August 2026

For Dave Pauling, making guitars is the natural fusion of two passions – music and wood.
Dave, who has been playing the guitar since he was 13, also knew the pleasure of pottering in sheds from a young age. His father is a “sheddie” from way back who, among other things, still spends many hours restoring vintage vehicles.
“I grew up helping him with his Model Ts, making bows and arrows, or working on a model railway we had in the loft,” he says.
While Dave himself has spent a fair few hours restoring a 1965 Mustang imported from San Francisco, he prefers working with wood. There’s something about the malleability and smell of wood, as well as its provenance, he says. Wood, especially the recycled timber he uses to construct his guitars, has had a previous life. “Every guitar I make comes with a pre-history.”

A butterfly takes wing

6 August 2026

This simple butterfly pendant or brooch (depending on the back fittings) is a very good exercise in several basic goldsmithing techniques. It also can be decorated in several different ways to produce strikingly different finished pieces of jewellery.
I drew this design more than 25 years ago for a company that then made paua-shell jewellery. They stamped out their products, so I often made the master patterns in copper and from these patterns they spark-eroded the dies.
If this design was being made in an art school, it would be stuck to a sheet of silver and the basic shapes cut from there. If a design was made this way in, say, 18-carat gold and the wing outlines (as here) made from 2.5 mm thick metal, the outlay and waste material would be considerable from a 2.5 mm-thick sheet of 18-carat gold plate. But we will make it like a professional craftsman who has to live in the real world where costs matter.

A weighty subject

12 June 2026

One problem with working alone in the shed and having a liking for large pieces of Victorian cast iron is the difficulty of safely moving or lifting them.
They can be moved with load skates and pipes as rollers, but how do you lift the weight onto the rollers? Trying to push down on a crowbar while arranging pipe rollers under a machine is inviting trouble. A toe jack allows you to lift and hold the weight in the air as you arrange the rollers and put in safety blocks. It is not intended for great weights or high lifts due to stability, but it allows you to lift the weight.

Readers’ forum – sheddie chatter

7 May 2026

One of the popular features we used to publish in The Shed magazine is the readers’ forum.
Here is one from way back in 2011, what a few sheddies were up to in their shed that year and what was on their minds at that time

Westland Industrial Heritage Park: From trash to treasure

30 April 2026

The West Coast has a history as rich as it is rugged, with a past steeped in mining, logging, and dairy farming on a forest-clad strip between the mountains and the sea. Up by Hokitika airport is a sheddies’ paradise where relics from this past are being resurrected by an enthusiastic and capable band of volunteers.
“It all started back in 1981. Everything was going by train out to scrap, so we formed a club to stop it,” says Mort Cruickshank. The “we” were four young men – Spike Jones, Jim Straton, Mike Rooney and Mort. They formed the Westland Farm and Vintage Machinery Club and started salvaging old machinery that had been destined for the dump. With no premises, they kept it in their backyard sheds and met sporadically to plan the future.
Four decades on, and the Westland Industrial Heritage Park, spread over several acres up by Hokitika airport, is packed with machinery, sheds and enthusiasts. It is a hub of community activities, has a Menzshed on site and is increasingly a drawcard for tourists.

Hot stuff in Taranaki

9 April 2026

Hot rods – we see them rumbling round the highways and byways, big V8s burbling, immaculate finished body and paintwork and obviously someone’s pride and joy. Many people don’t realise the work that goes into customising one of these gleaming machines. Some are old cars reshaped and rebuilt, and some are made from scratch, often using the classic designs and lines of cars built in the 1920s, 30s and 40s.
In the little town of Normanby in South Taranaki there’s a workshop set up to create these beasts. We caught up with guys from three businesses in a row having smoko together. An upholstery business, a custom fabrication shop and an engineering shop. All mates who work in together in a way that can only happen in a small town.

Making a workshop bench video

22 March 2026

Every shed needs a utility bench, and most sheds usually have one or two.
It’s a place where things can be worked on or stored. I have built a few recently, and I have developed a simple process that makes the process quite easy and results in a sturdy workshop asset with space for storage.
The advantage of this design is that it doesn’t require good, straight timber. In fact, I often buy very cheap, knotty 2nd or third grade timber from my local sawmill, who specialise in Macrocarpa. I can get long lengths, but they are rarely straight or twist-free. Sometimes I can get relatively straight pieces, or I can find 3 metres or so in a 4-5m length. For the most part, you can usually find enough pieces of around a metre that are relatively straight.

Hobbit haven

17 March 2026

I have made a hobbit house for my kids almost entirely from recycled materials and left-overs from building a garage. The frame is an old trampoline. It is 3.2 metres wide (this depends on the size of your trampoline ) and 2.3 metres high at the apex. I can stand in it easily. The poles that were for the side of the trampoline had holes at the top so by the time I lashed them all together it was incredibly strong.
I made the walls out of an old pallet with a couple of bigger bits of driftwood on top. We mudded the walls with a mix of dirt, grass and a little cement until there were no more holes and then patched as needed. I used all kinds of recycled wood that would fit. We have added more layers as needed or as bits fall off. The walls are probably about 100 mm thick on average but up to 150 mm in places and we have added paper in the middle for extra insulation.

Racing motorcycles – the art of engineering

12 March 2026

Chris Gordon has been devoted to the internal combustion engine since his earliest days, when his next-door neighbour was a motor mechanic.
At 14, he was a crew member for Ron Collett, who successfully ran a Top Eliminator class dragster at strips throughout New Zealand. His Chris Gordon Racing Team won the 1998/99 125cc New Zealand Road Racing Championship, with well-known rider Dennis Charlett riding a Honda RS125 that Chris owned and prepared. Chris and his team ran the bike in the 125cc class at the Australian MotoGP at Phillip Island in 1999.
Chris has also, from a very early age, made things: models, an electric bicycle, an electric go-kart; a fibre-glass, road-registered, scratch-built car; and a 500cc V8- powered grand prix racing bike. He has a minimalist approach to tools and equipment, but to make the racer’s V8 engine, he had to buy and master a small lathe and a serious, large and highly capable milling machine. The alternative would have been to get the machining and development done professionally. Chris calculates that this would have involved thousands of hours of very expensive machine time – say, 3000-plus hours at $100 per hour. That’s a lot of money.

Choppers with pedal power

5 March 2026

Geraldine High School technology teacher Alan Minnear built pedal-powered choppers with his Year 11 students because he wanted something to capture their interest. He says he initially got the idea for the choppers from another local teacher but then discovered the Atomic Zombie website (www. atomiczombie.com) which opened his eyes to possibilities with the clear instructions available. He paid for and downloaded the PDF files for the two choppers named Vigilante and Overkill that caught his eye.
Because of their relative inexperience, the students basically followed the book for the choppers they built. However, the book gave no measurements, wanting builders to create their own design from the basics.

On the move

26 February 2026

Farm life, even on a pocket-handkerchief farm like mine, means that you will need to move stock from time to time. I run a few cattle beasts and a few goats. I plan to get a few sheep soon, too. The issue with stock is moving them. Moving the cattle is a different story but for the smaller stock I could carry them either on the tray of my ute or my trailer if either had a stock cage.
I decided that building a cage could be an easily achievable project and so it has proved. It has value even if you don’t have stock – it certainly increases the options for your trailer. It is a lot easier collecting firewood with a cage, even transporting rubbish, or green waste. In the case of the latter you might want to make the end hinged rather than incorporate a gate to make it easier to unload the waste.

Projects