The Shed, Author at The Shed

Forging ahead – take a knifemaking class

3 October 2025

Knifemaking has undergone a resurgence in the past few years. It may be the fact that it requires only a modicum of equipment. You only really need a file and gas torch.
Of course the more elaborate the knives you make, the more gear you will need but this is one of those hobbies that can grow with you. Naturally, having a forge, some sort of anvil – even if it is only a lump of hard steel or a bit of railway line, a grinder, and a hammer will extend your options and none of these are particularly expensive. There are a number of knifemaking classes springing up all over the country to cater to this interest. Shea Stackhouse runs classes in basic knifemaking, making Damascus steel and blacksmithing

Simple bins

26 September 2025

Many black plastic bins from the hardware shops don’t allow enough air through or are only big enough for postage stamp-sized sections or blocks of land.
I make my own compost bins. Now that might seem fairly easy, but how many compost systems either take a huge amount of effort, or produce something reminiscent of milking-shed sludge? These bins require very little intervention besides putting stuff in.

The Shed magazine October/November 2025 issue 123 on sale now

22 September 2025

Beyond the grain
At age 15, Edward Prince declared to his Dad, “I’m going to be a cabinet maker”. Nowadays, Edward the furniture maker is pushing timber’s boundaries through innovative projects like bodging chairs, carving bowls, crafting bows, and designing bass guitars.
A forest of lithe, towering ricker Kauri, adolescent Rimu and tall ferns shade the glade around Edward’s workshop. Leaf mulch, bark chips and forage strips camouflage the paths. Twisted logs rest against a small retaining wall awaiting a fresh designation, and a cluster of rustic timber chairs encircle a brazier on the lawn above. From the tree tops, invisible Tui chime and call while through a set of dusty French doors, an apparition of Edward can be seen and heard, cutting, carving and creating.
Edward remembers when he first set eyes on this place; it reminded him of an image on a postcard that he had saved in England. He recalls, “It was a picture of a small church in a hollow, surrounded by trees. It struck me as a place of peace and tranquillity. I thought how nice it would be to live in such a sanctuary. This place is what I had in my mind.”

On the move

18 September 2025

Moving machinery and heavy items around the workshop is a common job for most sheddies, especially those with an addiction to Victorian-era cast iron.
While using a bar or pipe for rollers works, as shown by the builders of the Egyptian pyramids, they won’t work if you have feet or obstructions, and are difficult if you are working by yourself.
Load skates are small, heavy-duty roller skates that fit under the load and you will generally need a set of four. This load skate is made from 100x50mm steel channel with rollers made from 40mm pipe with ball bearings. The bearings are cheap 6004RS model bearings which are a snug fit into 40mm pipe, and cost $2-3 each from online suppliers.
As this project was built out of materials to hand, I only had tapered flange channel so I used my horizontal milling machine with a side and face cutter to remove the taper.

Getting a grip

29 August 2025

I’m currently making a mould for a rotational moulded boat. It’s a complex project with barely a square angle in it and dozens of folds and welds. It’s the sort of job that requires precision and the often needs more than two hands.
Clamps are useful but they are usually fiddly and can have a tendency to slip at the last moment especially where there aren’t any flat even surfaces to get a purchase on. So I wasn’t expecting too much when I was asked to try the Strong Hand utility clamps.
They are lighter than cast clamps so I had some doubts that they would have the clamping strength I needed for the more difficult pieces.
I was a bit dubious about the sliding action, too. It’s unusual to use sliding F-clamps in engineering but I’ve seen them used in boat-building and woodworking.

Be in to win this Father’s Day with The Shed

27 August 2025

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Letting off steam

21 August 2025

“Steam is the only way to go,” says Win Holdaway, a Blenheim-based enthusiast who builds working models from scratch in his backyard shed.
Over the years, Win has spent thousands of hours constructing immaculate scale locomotives, including an 1870s’ Baldwin Standard TE, BR standard class 9F, and a Burrell Special Scenic Showman’s road locomotive. He is currently working on an inch-and-a-half scale 1925 Pennsylvania A5S 040 switcher, complete with tender. “It’s one thing to make a model that looks authentic and another to make it work,” says Win, whose working models can all hold 90-100lb of steam.
Win reckons he spent around 5000 hours building his Burrell Scenic Showman’s road locomotive alone. It is fittingly named Lynette after his wife. While he probably spends more time in his shed than the house, she is his greatest supporter. “It’s more than a hobby. This is his life,” says Lyn, a legal annotator who knows the importance of precision.
“I’m out here most days,” admits Win who, if not in his own workshop, can often be found down at Brayshaw Heritage Park with fellow model engineering enthusiasts.

Where wood is king

15 August 2025

When Ross Vivian heads into his Stratford shed he has to pass through his wife Heather’s workshop. The Taranaki couple are both passionate about wood—Ross carves it and Heather turns it. Retirement is not a time for this couple to put their feet up. They are enjoying exploring their own creativity and are busier than ever.
Ross has been a hunter, farmer, logger, inventor and bushman. His mainly self-taught skills developed during 70 years have now come together in his carving and the days are not long enough to complete the projects he has in mind. Heather, a creative, award-winning woodturner, has been working her lathe for 30 years, winning national accolades in a field that has been the domain of men for aeons. Over time, she has finely developed her craft, whether working big, burr-wood platters more than 500 mm across or tiny turned pieces a few millimetres thick.
The couple’s spacious lounge is like another world. Trophy heads from Ross’s hunting days adorn the walls: deer, thar, chamois, a wild bull (he shot as it came out of the bush and charged him), wild boars, stuffed birds and even moose antlers.

From Rust to Rrroaarrr video, part 5

7 August 2025

In the first article, I wrote about nickel welding repairs to a broken cast-iron cooling fin (parts from a barbecue hot plate), magneto check, head repair, valve work and nickel plating the push rod cover tubes. The second article was mainly about how I developed nickel and copper plating, with a little bit about kick starter repair using nickel plate on a worn shaft, and grinding teeth. Third article, the start of frame painting; engine, clutch and gearbox assembly and installation, with magneto timing.
In my last article, part four of the series, I described my efforts to rebuild the bike’s dynamo (generator) by reconstructing the disintegrated commutator, rewinding the armature, replacing the bearings and then testing. Sadly, with no success.
I have achieved a little bit of progress with fixing the fuel tank and the seat, but I have not really met any targets. When I started this series, I expected that by this article, part 5, I would be writing about fixing the famous ‘Jampot’ and ‘Teledraulic’ suspensions, and at the end of part 6, I would have re-laced the wheels, having nickel-plated the spokes, rims and hubs ready for a trial ride.

In pursuit of perfection

5 August 2025

If David Curry was to be summed up in a single word it would almost certainly be precision. But that’s not enough – it would be absolutely vital to add artistry. Putting them together amounts to a search for perfection, so perhaps that’s the word to use.
Here’s an example: David is at present building a dauntingly complicated perpetual calendar skeleton clock, which has 38 gears, one with 165 teeth, all of which have to be individually machined. Clearly precision is paramount. But the levers and some parts of the frame look a little utilitarian, so he’s redesigning them with a few artistic flourishes. For inspiration he looks to a skeleton clock built in 1855.
“The engineering has to be right so that the parts work properly, but they also have to look right,” he says.
The clock tells the time, has a second hand, notes the day, date and month, and knows whether the month has 30 or 31 days. David is adding a second chiming system so that the half hour, three-quarter hour and quarter hour chimes have different tones from the full hour strike.

Race cars made in NZ

31 July 2025

Craig Greenwood is one of the best examples of someone who turned his passion into a business. He is also one of New Zealand’s most prolific racing car builders.
Craig got into motor racing in the early 1990s, progressing from competitive cart racing to Formula Vee (now Formula First). The class is based on a 1200 cc VW motor and uses a collection of stock parts to form a competitive car from the engine, transmission, front suspension, brakes and wheels built into a space frame.
The body is fibreglass or carbon fibre. It’s a racing class that allows an enthusiast to build and maintain his own car. Craig bought his first car but soon decided to build his own, working nights and weekends in a cramped single garage with little more than an oxy-acetylene welder, a hacksaw and a hand-held drill.
“I wasn’t all that successful at first. Of 18 starts I made, I only finished four,” says Craig.
“I realised that just knowing how to weld a chassis wasn’t enough, so I started to read about designing and building race cars.”

The Shed magazine August/September 2025 issue 122 on sale now

27 July 2025

Keep on rolling
Growing up near a railway station sparked Greville Wills’ lifelong love for trains. Throughout his working career, he has experienced a diverse range of jobs. Today, he identifies as an old-school tinkerer, a model engineering enthusiast, and a “Mr. Fix-it.”
Space is definitely at a premium in Greville Wills’ garage workshop. On first look, the visual jumble of tools, projects, ornaments, neons, and former business equipment is confounding. Yet despite the wriggle room between the maze of workstations, there is an underlying order.
Greville is an old-school tinkerer, model engineering enthusiast, and a Mr. Fix-It to his neighbours. He always knew the space here was going to be tight, so before he moved in, he pre-measured and drew a plan for everything from machine placement to car park spaces, factoring in ergonomics and power supply locations to make certain everything would fit and work efficiently.
He is adamant that the layout suits his needs and says, “When I’m making things, everything is here. It is a single person’s workshop, where I can do most things. If assembling or constructing something of size, I just push the cars out to use that space temporarily.”

It’s good to be square

24 July 2025

We need a range of squares to use for the many different situations we encounter in the workshop. For instance, we need a square to set up our machines – it is vital that your saw bench cuts square when you want it to. The blade obviously needs to be at right angles to the table and the sliding table or sledge needs to be square. The same for your planer.
The fence should be set square and you should regularly check that it remains square. Imagine the consequences of spending considerable time cutting mortise and tenon joints for fine furniture only to find they fit poorly due to the machined timber not being square. Errors also tend to compound over a project.

Build an Almost Ready to Fly Warhawk

11 July 2025

Then there is the relatively new kid on the block: the ARF (Almost Ready to Fly) model.
These come all packaged up in a huge box, beautifully built and packed, with all the hardware. But you do need to assemble them which can take up to a week. It isn’t quite ‘instant plane’ but it does provide some building satisfaction and a sense of achievement, albeit a rather shallow one, a bit like a healthy walk down to the bakery to buy a pie or taking Viagra.
To the supplied kit, you need to add various glues, an engine and electrical components (servos, relays, wires) to operate elevator, rudder, ailerons, throttle, flaps, undercarriage etc. The engine these days could be glow plug, 4-stroke or 2-stroke, electric or petrol.
This part of the hobby is now huge and the range and quality of products is astounding. ARF aircraft kits are readily available from many hobby shops and certainly online from within New Zealand and from lands far away.

Mac N Sea

4 July 2025

Piopio in the heart of the King Country – a landlocked area with a village population of about 400 – is the last place you’d expect to find a boat builder. Boat builder Max Laver, however, is well settled there and business is thriving.
Boat repairs, restoration, and making small craft by hand is the speciality of Max’s business, where he works with fibreglass and timber, and specialises in custom-built dinghies.
“We focus on how well we can make a dinghy, not how cheaply,” he says.
Max is a marine surveyor as well as a boat builder.
He spent two years in Lowestoft in England learning City and Guild-level wooden boat building, and finished his time doing two more years learning in New Brunswick, Canada.
In 2009, after many years boat building, Max decided to study marine surveying and the two qualifications work hand in hand.
“I didn’t excel at school as a kid, but I loved to build,” he says.

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