The Shed - Tools

Time for a milling machine?

21 September 2022

In a typical home engineering workshop progression, you buy a bench vise, some hand tools, and possibly a bench grinder. After you buy a small pillar drill then comes a big leap — buying a centre lathe.
Along the way you acquire more small tooling, drills, turning tools, etc. You make many useful items and produce a fair bit of scrap.
But then you find the lovely pieces you are turning out on your lathe require other features, especially holes more accurately positioned than you can mark out and drill on your pillar drill. As good as you have become with a file, that flat section needed on the shaft really needs to be machined. And how are you going to make a slot for that keyway?

Welding with LPG

16 August 2022

Long before MIG welders or fancy plasmas came onto the scene, the art of welding, cutting, and brazing was to work with gas. The hire or exchange cylinders used by sheddies invariably were oxy/acetylene as this was one of the most common processes for welding, cutting, or brazing.
But there is an alternative–liquefied petroleum gas (LPG) and oxygen. This combination can be used for heating, bending, brazing, soldering, silver soldering, and flame gouging to name just a few applications.

As tough as steel

13 July 2022

The chemistry of steel determines why and how it should be tempered.
The potential hardness of a steel is determined by its carbon content. Adding small amounts of other elements to the mix can produce enormous improvements in strength, toughness, and
resistance to rust and the response of the steel to heat treatment.
Steels referred to as alloy steels have additional elements such as chromium, nickel, vanadium,
cobalt, manganese, molybdenum, silicon, and tungsten included.

element14 – your global technology leader

27 June 2022

Future proof your business and make sure you are ready and fully equipped for all the challenges of tomorrow with global technology leader element14.
Specialising in high service distribution of technology products and solutions for electronic system design, production, maintenance, and repair, element14 draws on years of experience to support its broad customer base. Offering a tailor-made pathway to a range of services and products for everyone from hobbyists to engineers, maintenance engineers, and buyers, it has a track record of working with both leading brands and start-ups to develop new products.

Assorted nuts

2 June 2022

For our purposes, a nut is an internally threaded part which is rotated or screwed onto an externally threaded part such as a screw, bolt or stud. If you can pick it up in your hand and put it onto an externally threaded item and tighten it, it is a nut. There will be some exceptions to this which will become apparent.

Hexagon head bolt or cheese head screw?

16 May 2022

There are so many types and kinds of bolts and screws that when you ask for the one you need, it is best if you understand the characteristics of the particular fastener. Then you can ask exactly for what you want. These characteristics are:
* Head type;
* Size;
* Thread form;
* Tensile strength;
* Finish.

How to steam bend wood

5 May 2022

This project to make a stool was developed as a way of introducing students to a number of basic
wood-bending and shaping techniques, whilst also giving experience in several useful applications of the router.
The stool consists of two legs in the form of continuous steam-bent hoops or arches, which are housed into matching radiused slots at either end of a curved seat. The legs are stiffened by the addition of smaller arches that fit between them and the centre underside of the seat. For the purposes of this article, I am going to focus on the steam-bending aspect involving the legs as that is the technique that woodworkers seem the most reluctant to try.

Getting up to speed

27 April 2022

As sheddies, we are known to cobble together machines from whatever we have at hand. More often than not these items are less than ideal and a motor of some sort may run at a different speed to what we need. If we are looking to make a spindle moulder, belt sander, garden chipper, wind generator, compressor or similar item then it is likely that some sort of gearing will be necessary to give the right RPM at the business end.
Calculating the sizes of gears, sprockets or pulleys is a relatively simple exercise.

Hi-Q Components has it all tied up

11 April 2022

If you’re looking for plastic cable ties and mounts, and cable management components, it’s hard to beat Hi-Q Components’ comprehensive range, which covers just about anything you’ll need for the job in hand.
Its selection of plastic fixings and fastenings includes standard strap-type cable ties, from 75mm x 2.4mm to 1500mm x 9mm; as a bonus, many sizes are available in weather-resistant black nylon for outdoor use. Hi-Q also has specialist ties covered, with stock including HVAC duct straps, heavy duty for hydraulic hoses, releasable, screw mount, marker, push mount, double loop mounting, hanking, and beaded ties. As well as cable ties, Hi-Q offers a great selection of cable tie mounts, such as quick and easy self-adhesive tie mounts, and push and lock clip mounts for through-hole panel mounting.

Riveting stuff

10 March 2022

It is time to look at a reliable and strong type of fastener, blind rivets, or “pop” rivets, as they are
commonly called.
These rivets you can normally
buy from nuts and bolts shops and hardware retailers.
“Pop” is actually a brand name registered by Emhart Technologies of America for their blind rivets.
Blind rivets is the proper descriptive term, and they are so-called because you do not need to see or have access to the other side of the joint which is to be riveted.
Blind rivets are put into predrilled holes.

Know the drill

8 December 2021

There are so many varieties of building and engineering materials available these days it is likely that you will need a variety of drill bits in your workshop.
There are always a number of holes required to complete your projects at work, or more importantly those underway in the shed. We are going to cover some of the common products that are readily available from most DIY hardware stores and industrial suppliers, and also some items that you may have to ask for, or even
visit a specialist cutting tool supplier like Trade Tools to find.

Fast panel fixing

7 October 2021

Panel fixing has just been made a whole lot easier with the Button-fix system, distributed by Hi-Q Components. Designed and manufactured in the UK, the simple but extremely robust system offers five main types of button-fix connectors.

Make a handy English wheel

14 September 2021

So it was time to start fabricating my own parts and for that I would need a so-called English wheel machine to mould the tank, guards, seat pan etc. But buying such a machine was “off the budget” as they come with a hefty price tag.
The next option was to build one. With not a lot of plans available, I could see that I’d have some homework to do.

It’s a cinch

3 August 2021

Make your life easier with the Tusk Carbide Burr.

Making a die nut

26 July 2021

A die nut is created with interrupted sections of thread around its internal diameter. Die nuts are simply screwed onto the threaded part. As they are wound down, they cut away any of the screw thread that is bruised (bent over) or out of line. A die nut cuts irregularities and scrapes off the dirt from the thread it is being used on so needs cutting edges, which are formed by the cut-away places.

Tools