The Shed - Woodwork

Recreating history

9 October 2025

It seems the Phoenix Bus Company was well named, as like the phoenix bird of legend, the new bus has been reborn from the ashes of the old, so to speak.
A former principal of Piopio College, a local boat builder, and the whole community rallied around to recreate the Model T Ford bus, identical to its forebears.
It began when Brian Tegg, an ex-principal of Piopio College, found a 1921 Model T Ford restored transport truck for sale in Auckland and brought it on impulse three years ago.
Realising it was a unique opportunity to transform it into a bus, he got the Piopio College Trust and the local community behind the project.
Local fundraising by the Piopio College Trust, a Givealittle crowdfunding campaign, and support from many local people and businesses made the project happen.
Piopio is a small town of just 400 people but they have pride in their history.
Local boat builder Max Laver became involved in the project, transforming the truck into an exact copy of the early buses.

It’s good to be square

24 July 2025

We need a range of squares to use for the many different situations we encounter in the workshop. For instance, we need a square to set up our machines – it is vital that your saw bench cuts square when you want it to. The blade obviously needs to be at right angles to the table and the sliding table or sledge needs to be square. The same for your planer.
The fence should be set square and you should regularly check that it remains square. Imagine the consequences of spending considerable time cutting mortise and tenon joints for fine furniture only to find they fit poorly due to the machined timber not being square. Errors also tend to compound over a project.

Industrial style at home

25 June 2025

My daughter was looking for a large lamp for her husband’s birthday and struggled to find something with the modern industrial-type of look that she had in mind. She asked me if I could make something around her thinking. She particularly wanted a large tripod base with an adjustable lamp on the top.
We searched around for a suitable lamp for the top and found an adjustable lamp on a spindle base at Lighting Direct on sale for $89.95. We would have preferred a matt black finish but we felt the chrome model would work very well.

A man of many sheds

22 May 2025

Sitting on the edge of a little paddock in the river mouth settlement of Kakanui, ten minutes drive south of Oamaru, is a ramshackle shed where Lindsay Murray creates things of rustic beauty.
The shed has a long history. It was built in 1875 as the house and shop of a nurseryman, George Packwood, who came from Scotland to plant and tend trees around the mill manager’s house in Kakanui.
When Lindsay, an artisan wood worker and sometimes blacksmith took it over in 1993 the back wall had fallen off, half the roof was collapsing and the floors were rotted through in the living quarters. As far as Lindsay was concerned, it was perfect.
It had the remnants of the original dwelling: a kitchen with no running water but with a working coal range, and two other rooms which have served, over the years, as sleeping quarters and a sitting-cum-dining room. This is where Lindsay stays overnight when working on a major project. It also serves as temporary accommodation for visiting artisans and is currently home to Rolands Selis, a highly skilled leather worker.

Child’s play

9 May 2025

When you are a carpenter by trade with an interest in cars and still young at heart, making wooden toys has to be the perfect retirement occupation—although many of Alan Gray’s “toys” are not the sort of playthings you would put in the hands of small children. His meticulously crafted vintage vehicles, fashioned mostly from native timbers, mahogany and macrocarpa, can take around 60 hours to make and are more collectors’ pieces.
To keep the real kids happy, he has a more robust range mostly made from pinus radiata— diggers, trucks, pull-along hippos and the like.
Alan, 71, and his wife, Lesley, have been living in Cromwell for the past six years. Originally from Dunedin, Alan trained as a carpenter but turned his hand to fishing after moving to Stewart Island. He then spent the best part of three decades skippering boats for the Department of Conservation.

A movable bench with fold-away legs

14 February 2025

Before I down-sized my workshop, I had a garage workshop area and plenty of room to have the traditional type of sawhorses or saw stools. Now I have just half of a double-garage which means the stools have to be stored out the back in all weathers.
I was looking at a sheet of 16 mm ply that was 1200 mm square and could see it would make two stools that would fold away flat and could be stored inside. They wouldn’t take up space standing permanently in the garage/workshop and they would need very little room folded away.

Waka building – Tradition goes hi-tech

4 February 2025

Architect, designer, sailor. Add lateral thinker, enthusiast and passionate Kiwi to the mix and you have the CV of a Christchurch man who has made it his mission to put Maori waka back on the water by marrying traditional knowledge with today’s technology.
Quentin Roake’s goal is to find a way to build waka in numbers, recreating the appearance and characteristics of traditional craft in a modern version that is portable, durable, and economical to manufacture.
“The big question is, how do you translate the traditional form of canoe into modern materials? You can’t cut down a big totara tree every time you want to make a canoe,” he says.
Quentin’s quest for a solution involved consultation with tohunga waka (canoe experts), including Hoturoa Barclay-Kerr and Sir Hekenukumaingaiwi (Hector) Busby, and led to Nga Waka Tangata kaupapa, a collaborative project to develop contemporary forms of waka.

Building a potting shed

15 November 2024

Among small buildings you can create without council building consent, a potting shed is very handy. The fact the builder agreed to put up this structure to get the gardening tools out of his shed is another story.
If you can possibly choose a flat site, do so. In this potting shed, the only site available was on a hill which meant a fair bit of work for the builder because of the extra labour and time.
Then in order to avoid the need for a building consent, measure the site up to ensure the 10 m2-or-less potting shed is no closer to the boundary or to a dwelling than its own height. In this case, the boundary is nearby but there are no dwellings close by to worry about. Here the original idea was a three-metre long building but it had to be shortened to 2.1 metres because the boundary was closer than first thought.

Tricks of the trade

1 November 2024

Philip King was employed in insurance when he decided he wanted to work with his hands. So he joined furniture manufacturer and restorer C.F. Neary Ltd before starting his own business under his house in Remuera in 1991. Soon afterwards he moved to a commercial building in Marua Road, Ellerslie, Auckland, where he now owns two units and employs four staff.
This period has seen dramatic change in the antique furniture world. The appearance of very cheap new furniture from Asia has seen both substantially lower price expectations and the demise of many New Zealand manufacturers, which has been reflected in falling antique furniture values.

South Island sawmiller

30 September 2024

The smell of marcocarpa and scream of saws greets visitors to a family-run sawmill up a valley behind Motueka where Lloyd Knowles specialises in making one-off timber products, often with intricate profiles, for do-it-yourself builders, renovators and furniture-makers.
“We make a whole range of stuff from weatherboards to architraves, as well as replica mouldings using different profiles. We just make a pattern to fit whatever they want. Negative detail is the flash term,” says Lloyd, who runs the business with his wife, Diane. Most requests for bespoke work come from Golden Bay and Motueka.

Making the cut

12 September 2024

Sentimentality and chainsaws don’t usually go hand in hand but Dave Neame uses the machines not to massacre but to preserve pieces of wood for posterity.
The long-time logger, who is based in North Canterbury, uses his prowess with a chainsaw to mill trees into slabs that can be turned into furniture, kitchen benches, or used as building features.
“I get approached by people who’ve got trees that have sentimental value and they want more than firewood or mulch out of them. I come and mill them up and they can get made into something that becomes a family heirloom.”

Wood fan by name and by nature

6 September 2024

Brian Woodlands is semi-retired now but in his shed in south Australia he can proudly show off the samples from his joinery trade, the machines that supported his livelihood, the dozens of wood samples he collects, his antique hand tools and the rustic shed where “I have done some big stuff in this small workshop over the years.”
While the wind can come visiting through the spaces in the walls and open door, there is a cosy fire in an inner-room of the old-style country building and yarns aplenty to warm up the shed with an animated atmosphere.
“I was born here in the Adelaide Hills. My grandparents lived here in this district pre-war [World War Two] and my mother and father lived in the wattle-and-daub cottage over the road,” Brian says.
“In 1968, I took up an apprenticeship as a carpenter and joiner when I was 14 years old. I was not that rapt in school. As an apprentice you had to sacrifice wages to train but by time you were 18 or 19 it was good money. Today, apprentices start too late because they turn to the money first and it’s better early to be working at McDonald’s.”

Kaizen in wood

12 July 2024

Kaizen is Japanese for a philosophy of continuous improvement, or working methodically seeking to achieve small, incremental changes in the process of improving. This term has been particularly championed by Toyota Motor Corporation as a process to facilitate change within that organisation.
For me, it epitomises my woodworking journey since retirement. I had dabbled in bigger stuff—from building and construction to boat-building (three launches) and fitting out—as sidelines and sanity savers during my years in corporate life.
But when I turned to small and delicate it necessitated a rethink. Thus “kaizen,” which seems to have been driving incremental changes in what and how my projects have evolved.

Ponoko—a cut above the rest

25 June 2024

While laser cutters are now practical for home-build projects, they are not something that everyone will want to run. They take up bench space, need care and feeding, get expensive in large calibres, and if you don’t use one that often you might well be better off letting a company like Wellington-based Ponoko cut things for you.
Ponoko stock a wide range of materials and are experienced with using their laser cutters on them. Handy, but scarcely unique given the number of engineering outfits that are out there that’ll do pretty much the same thing.

Bow making – take aim!

21 June 2024

Archery is a satisfying sport that has its roots fixed in the primal skill of hunting. As a woodworker it is an added bonus that you can make at least part of your own bow yourself. A bow like the one in this project is called a recurve and consists of a handle, or riser, two limbs (the flexible parts that bend), a string and an arrow rest.

Woodwork