Restoring a 1971 Johnson outboard motor

A couple of Shed readers start a rebuild project for the Shed Magazine

We got this email from a Shed reader who was sent a project from another Shed reader, the rebuild of a 1971 Johnson 25hp outboard motor.


The challenge, to rebuild this outboard from a box of bits

The idea being that this pile of bits would eventually become a backup motor for his fishing boat. So nice to see our readers are thinking of us. Here at The Shed we are already looking forward to the restored engine article.
Below is the note that came with the engine, the Sheddies names have been deleted. 
“As mentioned earlier, herewith the old Johnson outboard from dad’s shed. Make of it what you will or if you are not inclined or reckon it is not worth the effort or in the too hard basket or whatever, pass it onto someone who may be keen to give it a go, or, simply send it to the tip.
In any event, I reckon it could be a good article for The Shed magazine so if you or someone else wants to give it a go and give it a Lazarus type resurrection or rebirth, maybe take some photos for a Shed article as you go along.
Kind regards and cheers to all.”
Onya fellas.


Lets hope all the parts are here


Even the newspaper wrapping the parts is from the 1970s

 


The jigsaw building begins

The jigsaw building begins

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The Shed magazine October/November 2026 issue 129 on sale now

Accomplished sheddie Chris Gordon’s extensive shed work continues, but this latest project comes with a Ducatisti advisory warning: This article contains graphic images and descriptions of procedures that some Ducati fans may find disturbing. Reader discretion is advised.
Chris wondered: with my previous projects completed, what to do next? Another motorcycle project would be good. I’d never done a café racer. The Gulf Racing livery was nice. What if I combine all of these? I say yes.
Consideration was then given to what base vehicle to use. By chance, a work colleague’s beloved 2001 Ducati ST4 Sports Tourer had recently suffered engine failure, leaving him stranded somewhere in the bowels of South Canterbury. Although the bike had been taken to a safe location, he couldn’t see a viable way forward for getting it back on the road. 
It’s where?
Discussions throughout the week resulted in a deal being done, and then I was the proud owner. Slight wrinkle: it was in Woodbury, a small town just out from Geraldine, South Canterbury. A van trip south, and the bike was in my possession.  During the loading of the bike in Woodbury, it became very apparent that this was a hefty beast. As I work alone, special considerations and handling techniques would be required to prevent further damage to the bike… or indeed, me. 

The sound of silence

As power tools become more and more affordable, the average shed or home workshop is full of tools that do work that would take ages with hand tools. Unfortunately, they also produce plenty of noise. If you are the one having all the fun with these great tools, you are likely to be well kitted out with the appropriate ear muffs, etc. But what about your neighbours or anyone else in the vicinity? There are ways to reduce harm to other people’s hearing, as well as the nuisance factor. First, let’s understand what noise is.

Dad will love this!

Subscribe to The Shed magazine for one year this Father’s Day, and go into the draw to win one of two luxury car care packages worth $570 from Lovecars.
The prize: Adam’s Foam Cannon Kit includes a complete pressure-washer foam cannon setup; Michelle’s Car Wash Kit takes care of everything after the foam. It includes Autostolz Premium Auto Wash, Enhanced Ceramic Spray Wax, and loads more.
Together, you’ve got the setup to foam, wash, protect and dry your car properly – using some of NZ’s top-selling car detailing products.
A seriously good prize for anyone who loves keeping their car looking its best.